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MATERIALS & MANUFACTURING

Metal casting expertise.

Where craftsmanship meets engineering.

Our experience covers metal casting and the development of artistic products using different materials and manufacturing methods.

Depending on the product requirements, materials may include:

  • Aluminium
  • Iron
  • Cast Iron
  • Other suitable metals
  • Resin / Polyresin for selected products

Material selection depends on the product design, intended use, weight, finish, target cost and customer's requirements.

FROM MOULD TO FINISHED PRODUCT

Our manufacturing knowledge allows us to consider the complete product rather than only the casting itself. We look at:

Design → Mould → Casting → Finishing → Assembly → Quality Control → Packaging

This helps us identify potential manufacturing issues early and improve the final product.

01

Design & mould making

Every piece starts as a sketch, a photograph, a sample or a 3D file. We develop the pattern and the mould so the casting carries the detail you approved.

  • Sketch, photo, sample or 3D file brief
  • 3D modelling and prototypes
  • Mould development and sample approval
02

Metal casting

The approved design is cast in aluminium, iron or cast iron, with resin or polyresin for selected products. Material is chosen around the design, weight, outdoor use and target cost.

  • Aluminium, iron and cast iron
  • Resin and polyresin for selected pieces
  • Material matched to weight and budget
03

Welding & assembly

Multi-part pieces and fabricated components are joined by welding and assembled, then the joins are dressed back so the form reads as one piece before finishing begins.

  • Welded and fabricated components
  • Assembly of multi-part designs
  • Joins dressed before finishing
04

Finishing & patina

Surfaces are prepared, coloured and sealed by hand. Aged, antique and contemporary finishes can involve several stages to build depth, texture and colour.

  • Antique and patina colour options
  • Multi-stage finishing for depth
  • Consistency checked across batches
05

Quality control

Quality is checked through production, not only at the end. Pieces are inspected for surface imperfections, scratches, pinholes, casting quality, finish consistency, assembly and dimensions, often under bright lighting.

  • Surface, scratches and pinholes
  • Finish consistency and assembly
  • Dimensions and packaging requirements
06

Export packaging

Packing is planned around each product's size, weight and fragility, with protective internal materials, individual protection and master cartons suited to international shipping.

  • Protective internal packing
  • Individual product protection
  • Master cartons and export-friendly packing
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TRADE PARTNERSHIPS

Let's discuss your range.

Request the latest catalogue, or tell us about a product you want developed. We work with importers, distributors, retailers and designers and respond directly.

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